Wine Filling Line
Glass bottles are fed from chain conveyor into the 3-in-1 filling machine monoblocK via dividing screw. The gripper and bottle pedestal installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle in wall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottles are transferred to the filling part through poking bottle star wheel and bottle pedestal. The bottles enter into the filler are hold by neck holding plate and bottle pedestal. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottles are transferred to the capping part through transition starwheel and bottle pedestal. The stop screwing knife holds the bottle, keeps bottle upright not rotating. The capping head can finish a whole capping course through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through starwheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 4 in 1 machine, in the bottom of the enclosed window has return air outlet.
A. Adopt chain conveyor system with high efficient bottle dividing screw to feed bottle, this can keep glass bottles into the filling machine smooth and orderly.
B. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
C. The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
D. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
E. Rinsing time can be guaranteed for 2 seconds.
F. By adjusting the height of the rotary parts to adapt for different bottle height
G. The motivation is derived from the driven system in the framework passed by gear.
H. The supplying of rinsing water is controlled by solenoid valve.
1. The rotate plate is made of stainless steel 304, large flat toothed bearing.
2. The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of food grade stainless steel.
3. The beverage supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
4. Sliding bearing is anti-corrosion non-maintaining bearing, which can reduce the pollution of filling to the environment. Rolling bearing made of stainless steel, the sealing ring is made of EPDM material, plastics is made of UMPE.
5. The motivation of the filler is derived from the driven system in the framework and passed by gear.
6. The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
7. The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
8. The key parts and electric elements of the machine are adopting famous brand products.
This unit is the highest degree of accuracy of 3-in-1 machine, it is important for the machine to run stably and the product quality.
It is suitable for aluminum screw cap on standard glass bottles. It is provided with a hopper to feed caps on to neck of bottles. No bottle-no capping. It is provided with a self-releasing clutch mechanism to tighten the caps uniformly to a pre-set torque. It is provided with attachments suitable for any one size of bottle.