Zhangjiagang, near ShanghaiISO 9001 · CE · SGS
5-Gallon Barrel Line

120 BPH 5-Gallon Filling Line

Compact barrel line for start-up water plants and local delivery businesses.

Rated output
120 BPH
Container
5 gal barrel
Product
Purified water in 3–5 gallon (11–20 L) PC/PET barrels
Line scope
De-capping · Brushing · Washing
  1. 01De-capping
  2. 02Brushing
  3. 03Washing
  4. 04Filling & capping
  5. 05Shrink sleeve
01

Filling system

1. Semiautomatic outside, inside & de-capping 3-in-1 machine
It is used for washing the 5 gallon bottle outside & inside dirty things; also it can be de-capping by manual

Closed lid of a semiautomatic container brushing machine
Open lid revealing brushes in a semiautomatic container washer

2. Washing, filling and capping 3-in-1 machine
QGF series main machine is an automatic barrel production line for drinking water of 3-5gallon. This machine includes washer, filler and capper three functions in one body. It is optimal equipment production line for mineral water, stilled water and purifier water. This machine is adopted stainless steel; it is anti-rust, and easy to clean. Main electrical parts are adopted SIEMENS, MITSUBISHI’s products, Cylinder system is adopted importing AIRTCA brand. This machine has concise structure, higher work productivity, and high automation. The machine needs two operators; it is automatic barrel production equipment.
With: MITSUBISHI PLC controller, pneumatic component AIRTAC, Water pump applies good brand CNP.

Enclosed machine for washing large water containers

02

Installation, Debug, Training And After Sales

1. Installation and debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange send technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. Time for installation and debug is 15-20 days.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any preservative.
4. After sales
A. after checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
B. after quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still cannot solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

03

Check & Accept Of Equipments

1. Check & accept standard(bottles and caps should be eligible)
(1)working efficiency of the whole line ≥85%;
(2) The quantity of waste of the whole line ≦0.2%
1) Bottle leakage: invert the bottle and press by hand come forth water leakage
2) Without cap, crooked cap or cap with damage
3) Clip bottle bad or damage the bottle seriously
(3).the whole line will run continuously for 8 hours, stable quantity of the average acceptable-end products≧99%
(4).the distance between the material inside the bottle and the top of bottle neck is less than 8mm (full after cooling)
(5).the liquid reflux ﹤10%
(6).the sanitation of the product meets the standard of beverage industry.
(7).about the checking and accepting of animalcule will carry sample and check according to the standard of nation beverage industry, the result of checking will according to the request of industry standard.
2. Check & accept procedure
(1) After debugging the machine in seller’s factory, after checking out and signature of two sides, then we can shipping the machine.
(2) finish installation and debugging the machine, after checking out, Running the whole production line to show the line function, after certification then final checking. Meanwhile training for operation, maintenance and so on, then make a signature of two sides to become effective.

05

Downloads

120 BPH 5-Gallon Filling Line — layout & equipment listPDF · opens in a new tab
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