450 barrel water production line 2023-07-12T17:57:52+00:00

Full Automatic De-capper Machine

Model BG Series Full Automatic De-capper Machine
Model BG-series fully automatic De-capper Machine is an auxiliary equipment especially for three gallon and five gallon drink water production line. (It has dual purpose for both three gallon and five gallon if being adjusted). It is especially used for pull caps before cleaning the recycled barrel. It significantly increases labor efficiency, and greater reduces artificial secondary pollution and reduce labor intensity. The whole production applies high quality stainless steel, which is corrosion resistant and easy to clean. The main electric components apply Siemens, Mitsubishi. The pneumatic components apply AIRTAC products. It has the advantages of high efficient reliable movement, high automatic and is the ideal auxiliary equipment for full automatic barrel three in one production line.

Main Technical Standards
Pulling heads 1
Barrel sizes Φ276×490
Pulling capacity 450b/h
Air Source Pressure 0.6-0.8MPA  Air consumption 200L/M
Construction form Cylinder movement
Overall dimensions(mm) 850×600×1800 (L×W×H)
Weight About 0.8T
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Automatic outside Brushing machine

General description:
Barrels are transferred by conveyor belt and enter into Automatic outside Brushing Machine. The barrels reverse rotation with inlet direction and rotary bottom brush direction. Barrels finish running one circle of revolution and four circles of rotation via thumb wheel. Rinsing pump continuously spray water or cleaning agent to each brush. There is collecting water pan bellows machine which can collect water and make water flow into cleaning agent case thus to recycle used. Barrels will enter into shower room after 270°revolution in Automatic outside Brushing Machine and then output by conveyor belt. The water of shower room or cleaning agent is from the same rinsing water pump, and been collected by collecting water pan and flow into the same cleaning case then recycle used.

Main technical parameter:
Main pneumatic components apply AIRTAC products.
AC electromagnetic contactor applies SIEMENSE or Schneider brand.
Conveyor belt applies stainless steel.
The machine applies 304 stainless steel
There is water proof structure in the place of rotary bearing.
Adjustable speed motor for brush: 0.75kw
Adjustable speed motor for thumb wheel: 0.75kw
Rinsing water pump: 0.37kw
Conveyor belt: 0.27×3kw
Heat device for cleaning agent: 6kw

QGF-450 barreled production line

Summary
QGF-450 is an automatic barrel production line for drinking water of 3-5gallon. It is optimal equipment production line for mineral water, stilled water and purifier water. This machine includes washer, filler and capper three functions in one body, using cylinder for pressing cap, the valve has the CAP refluence function, the cap storage has the number of caps that can last for one hour, that’s to say the volume of the cap storage is very big. With vision of washing pressure and the pipes connected with finished water should use stainless steel 316, the inner washing pressure is no less than 0.28 MPA and the time is no less than 16 sec. outer washing pressure is about 0.2 MPA. Lye and disinfection liquid have heating device. The main electrical parts use SIEMENS, MITSUBISHI. Pneumatic parts use AIRTAC products. Both the inner and outer shower nozzle for washing barrel use the special technology equipment from American sprayer company. The machine has concise structure, higher work productivity, and high robotization. The machine needs two operators; it is automatic barrel production equipments
Main Technical Parameter
(1).Model: QGF-450
(2). Filling Heads: 3 Heads
(3). Filling Volume 5 Gallon
(3). Size of Barrel Ф276×490mm
(4). Production Capacity 450barrels/hour
(5). Power: 380V, 50HZ, the maximum power consumption is 4 KW+ heating 9 KW Because of all the electrical parts start intermittently, so the power consumption is 3.5 KW while the machine works.
(6). Volume of using water Purified water 2.25Tons/hour, (9Tons/hour
for filling, 2tons/hour for rinsing,)
(7).There is 12 step processes during the washing procedure: 1. prewashing; 2&3: lye
washing; 4: dripping; 5&6: washing by the recycled water; 7.dripping; 8&9:
disinfection liquid; 10&11: finished water; 12: dripping
(8). Structure Model: the gears and the racks work intermittently. Four filling valves
Overall dimension: Length 5000× Width 1500 × Height 2200mm
(9). Total weight:about 3.8Tons
Disposal explanation
1. The whole set of equipment is imported from foreign countries. The shower nozzle for washing is the technology products of American sprayer company.
2. Intellect and ability management, controlled by Mitsubishi computer.
3. Siemens electrical element.
4. AIRTAC pneumatic element
5. The whole set of equipment is made of stainless steel especially for food.
6. Including system for automatic cap settling and cap transportation.
7. Installment of automatic protection device for trouble.