1500BPH 5Gallon complete line 2023-07-12T18:01:30+00:00
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The main equipments description of the production line

Summary
BG series Automatic lid-drawing machinery specially work with barreled water producing line, which are for 3 Gallon, 5 Gallon barreled drinking water(3Gallon and 5 Gallon are adapted in one machine).
They are used for recycled barrels’ lid-drawing before rinsing, which rise efficiency, reduce the possible pollution caused from manual drawing and decrease the worker’s pressure. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical elements adopt the products with brands of SIEMENS and OMRON. Pneumatic elements adopt the products with brand of AIRTAC. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main technical parameter
➢ Number of drawing lid: 2
➢ Dimension of barrel: Ф276×490
➢ Capacity: 1500 barrels per hour
➢ Supplier: compressive stress 0.6~0.8 Mpa, Tolerance 200L/M
➢ Structure type: cylinder moving
➢ Overall dimension(mm): 850×600×1800
➢ Weight: about 0.8 Ton

Summary
Barrels enter into the Automatic barrel outer brushing machine sent from the conveyer belt, leaning tightly against the main rotating brush. The main rotating brush and brush on the bottom work oppositely to the direction of barrels’ moving and circumvolving. The combined movement of barrels’ revolution around the thumb wheel for one cycle and spiraling themselves four times are coursed by the thumb wheel. Washing water pump sprays out water or cleaning liquid constantly to every brush. The cleaning water and liquid is collected by a receiving plate on the bottom to a washing liquid tank and reused circularly. After 270°revolution in the Automatic barrel outer brushing machine, the barrels enter into the shower room and sent out of the room by conveyer belt after being showered and washed. The washing water and cleaning liquid in the shower room is from a same cleaning water pump and is collected by a receiving plate on the bottom, entering the same cleaning tank to be used circularly.

Main technical parameter
➢ Pneumatic elements adopt the products with brand of AIRTAC
➢ AC electromagnetic contactor adopt the products with brand of SCHNEIDER and SIEMENS
➢ Stainless steel conveyer belt are adopted
➢ Stainless steel 304 is adopted
➢ Locations of floating bearing are dealt with water proof structure
➢ Motor of brushing speed adjustment: 0.75kw
➢ Motor of thumb wheel adjustment: 0.75kw
➢ Washing pump: 0.37kw
➢ Motor of conveyer belt: 0.27×3kw
➢ Cleaning liquid warming device: 6kw

Summary
QGF-1500 type barreled water producing line is the core equipment in the 3 Gallon, 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. This machine is washing, filling and capping three in one body, which adopts cylinder capping having the function of CAP circumfluence with the valve. The cap storage has the caps for one hour using. With vision of washing pressure and the pipes connected with finished water should use stainless steel 316, the inner washing pressure is no less than 0.28 MPA and the time is no less than 16 sec. Outer washing pressure is about 0.2 MPA. Lye and disinfection liquid have heating device respectively. The main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main technical parameter
➢ Model: QGF-1500
➢ Filling Heads: 10
➢ Filling Volume: 5 Gallon
➢ Size of Barrel: ф276×490mm
➢ Capacity: 1500 barrels per hour
➢ Power supply: 380V, 50Hz, Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently
➢ Volume of using water: Filling 28.3T/H; (hot)alkali washing 2 T/H; Purified water washing 2.25T/H
➢ There is 12 steps during the washing procedure: 1. pre-washing, 2. & 3. alkali liquid washing, 4. dripping, 5. & 6. washing by the recycled water, 7. dripping, 8. & 9. disinfection liquid,10. & 11. finished water, 12. dripping
➢ Structure type: the gears and the racks work intermittently; four filling valves
➢ Overall dimension(mm): 4000×2300 ×2200mm
➢ Total weight:about 5.2 Tons

Disposal explanation

➢ The whole set of equipment is imported from foreign countries. The shower nozzle for washing is the technology products of American sprayer company
➢ Intellectual management, controlled by OMRON micro-computer.
➢ Siemens electrical element
➢ AIRTAC pneumatic element
➢ The whole set of equipment is made of stainless steel especially for food
➢ Including system for automatic cap settling and cap transportation
➢ Installment of automatic trouble protected device

The light check box adopts stainless steel protection outer garment with well lighted. It conforms to the hygiene standard of the country and be able to easily check the impurities, defect and granule inner and outer of the barrel.

The temperature of thermal shrinking machine is adjustable continuously, which adapts different types of thermal shrinking film and various speeds. It adopts high temperature material with good tempers of heat-protecting and low-energy consuming.

Equipment pictures in the production line